Features

April 2008

Power Play

Is your power supply redundant?

Proper loading of cabinet power-distribution units can affect server operation.

by Calvin Nicholson

Over the past decade, enterprise reliance on networks and data centers to provide information, run businesses, access and store data, and facilitate global commerce has grown considerably. As businesses and organizations plan for the next decade and build out their data centers, power consumption and distribution to the devices in the cabinet should be taken into consideration early in the planning stages. Increased densities, proper installation, power and cord choices, and redundancy all affect the efficiency and reliability of the devices in the cabinet.

To provide redundancy, most IT equipment is designed with two or more power supplies. Ideally, each power supply draws power from a different cabinet power-distribution unit (PDU). Each cabinet PDU is fed by a separate power source. Under normal operating conditions, each power supply delivers roughly 50 percent of the load to the server, so if one fails or power is lost, the other will deliver 100 percent of the load.

If proper installation and cabling is not implemented, data center managers may be operating under a false sense of security.

One critical aspect of redundancy that should not be overlooked is how each cabinet PDU is loaded. Each circuit should be designed so that it is capable of handling the entire load of the rack; therefore, in a tier 3 or tier 4 system-plus-system setup, each PDU under normal operating conditions should not be loaded to more than 40 percent of the circuit capacity. This is due to the National Electric Code (NEC), which requires that a circuit be loaded to no more than 80 percent of capacity.

Since two cabinet PDUs typically power each rack, each PDU should be loaded no more than 40 percent, because if one circuit is lost, the other PDU will reach 80 percent of the circuit capacity.

A typical example illustrates how two PDUs, properly loaded under normal operating conditions, might still fail when one circuit is lost. Each cabinet PDU is rated and capable of supplying 20 amps; however, the circuit can be loaded no more than 80 percent of its capacity, or 16 amps (derated).

Each circuit feeds one input of a rack of dual power supply servers. The total load is 12 amps, which is less than the derated value. When circuit A is lost, however, the full load is drawn from circuit B, resulting in a total current draw of 24 amps. This will cause circuit B to blow a fuse or trip a circuit breaker, leading to the loss of power for the whole rack of servers.

In another example, each 20-amp circuit is loaded for a total of 8 amps. When circuit A is lost, the total load on circuit B is 16 amps, which will not cause a secondary failure. To provide power redundancy for critical systems, the power capacity at the rack level will need to be at least two times the amount of power consumed by these devices.

If proper installation and cabling is not implemented, tier 3 and tier 4 data center managers who believe they have implemented redundant systems may be operating under a false sense of security. Not only should load requirements be taken into account, but installation of new devices should be monitored by either facilities personnel or the IT group.

CN

As in many installations, the power requirements to operate a redundant system, when one of the in-feeds is down, is not taken into account. Also, in many cases, devices that are dual power corded are plugged into a single in-feed, breaking one of the critical rules of providing redundant power. Often, proper supervision, inspection and review are not implemented until there is a problem and the system that was believed to be redundant goes down.

Calvin Nicholson is director of product marketing for Server Technology, Reno, Nev., which designs and manufactures intelligent power-distribution products for enterprise data centers.

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